Terminal Visual Counting and Packaging Machine

Terminal visual counting and packaging machine accurately detects shape defects and dimensional deviations, leaving no subtle flaw unnoticed. Our equipment automatically sorts good Terminal s from defective ones, significantly reducing labor costs, optimizing production workflows, and building a full-cycle quality control loop for enterprises, boosting both production efficiency and product quality.

And the machine can avoid subsequent ineffective processing,optimization of process parameters reduces raw material consumption.

Inspection process

Terminal visual counting and packaging machine is an automated inspection machine. First, the Terminal is arranged in an orderly manner using a vibratory feeder, conveyor belt, or robotic arm, and then transported to the front end of a linear track. The conveyor belt or glass plate moves the products to a camera for inspection. An imported camera is used to inspect the products, transmitting clear images to the software. AI software then performs calculations and analysis to distinguish between good and defective products. Pneumatic components and the equipment's actuators are also included.

Implementation functions and requirements

Sample image

NG -- (NOT OK)

Operation and maintenance

Terminal visual counting and packaging machine are commonly equipped with graphical user interfaces (GUI), supporting drag-and-drop process configuration, one-click calibration, and result visualization. Non-professional personnel can operate them after brief training.Basic training‌ includes system startup/shutdown, routine calibration, alarm handling, and simple parameter adjustment; ‌advanced training‌ covers algorithm debugging, light source optimization, and fault diagnosis.operator need to regular cleaning of lenses and light sources,Inspecting connection cables,Calibrating cameras and mechanical positioning,meanwhile,backing up programs and parameters.

Q&A

Question: What functions can the Terminal Visual Counting and Packaging Machine achieve?

Answer: The equipment is mainly used for the detection, counting and packaging of terminals and various components. The core integrates automatic feeding, multi-dimensional detection and intelligent sorting functions. It can accurately detect shape defects and size deviations of terminals, automatically distinguish between good and bad products, providing a one-stop quality inspection and packaging solution for enterprises, while reducing unnecessary processing and raw material consumption.

Question: What is the detection process of the equipment? What are the options for loading materials?

Answer: The equipment is a fully automated detection model. The process is as follows: First, the terminals are arranged orderly through a vibrating plate, conveyor belt or mechanical arm, and then transported to the front end of the linear track. Next, the products are sent to the camera detection position by the conveyor belt or glass plate. The imported camera captures clear images and transmits them to the detection software. After calculation and analysis, defective products are sorted out. Throughout the process, pneumatic components and actuators are equipped to assist in operation. The loading method can be flexibly selected according to the requirements.

Question: Can non-professionals operate this device?

Answer: The operation of this device is relatively easy. The device is equipped with a graphical operation interface, supporting drag-and-drop process configuration, one-click calibration and result visualization. Non-professionals can operate it after a short training. Basic training covers system startup and shutdown, routine calibration, alarm handling and simple parameter adjustment. Advanced training can cover fault diagnosis and other contents. No professional technical foundation is required.

Question: What should be paid attention to during daily maintenance?

Answer: During daily maintenance, three key points need to be focused on: regularly clean the lenses and light sources to prevent dust from affecting the imaging accuracy; check the connection cables of the equipment to prevent poor contact; calibrate the camera and mechanical positioning to ensure precise detection. At the same time, it is necessary to regularly back up the device programs and parameters to avoid data loss. Simple maintenance can ensure the long-term stable operation of the equipment.