Special Shaped rubber parts CCD Automatic Visual Inspection Equipment

LANCE INDUSTRIAL designed a very rough machine based on machine vision image processing technology and visual inspection technology. Special Shaped rubber parts CCD Automatic Visual Inspection Equipment can effectively perform automatic inspection of a wide range of rubber and plastic parts, helping factories that produce rubber products to control quality assurance.

Solution for Rubber button

Special Shaped rubber parts CCD Automatic Visual Inspection Equipment‌ can accurately detect minute imperfections, defects, scratches, and wrinkles. It replaces manual inspection to identify defects, scratches, etc. The following case is one of the equipment we developed specifically for our clients.

1. Sample picture:

2.Testing Content and Requirements

Note: All of the above testing items must be clearly visible in the image to be tested.

Inspection efficiency: No less than 130 pieces per minute (depending on product feeding speed)

3. Sample test images:

ORIGINAL

OK-Top positive light

NG-Missing glue

NG-Burrs

NG-Stains

4.Equipment testing process

If you are interested in our equipment and would like to obtain more information, please feel free to contact LANCE INDUSTRIAL! we can design automated production line equipment according to your needs for rubber and plastic products, which can be used for quantitative analysis (size, appearance, color, position).

Q&A

Q: What products does this equipment mainly detect?

A: The Special Shaped rubber parts CCD Automatic Visual Inspection Equipment is developed and produced by LANCE INDUSTRIAL. It is mainly used for full appearance inspection of various shaped rubber parts and rubber-plastic materials workpieces. It can also be used for defect detection of rubber buttons and other products. It is suitable for use by rubber and plastic product manufacturing enterprises.

Q: What kinds of defects can the equipment detect?

A: The equipment can stably detect various appearance issues such as insufficient glue, deformation, burrs, dirt, scratches, wrinkles, etc. It adopts a 360° all-round detection method to ensure no omissions of defects. All the defects are clearly imaged, making it easy to determine and trace.

Q: How efficient is the equipment in terms of inspection?

A: The equipment can produce 10,800 pieces per hour and inspect at least 130 pieces per minute. The specific speed may vary slightly depending on the loading situation of the products, and it can meet the full inspection requirements of large-scale production lines.

Q: What are the dimensions and operation methods of the equipment?

A: The dimensions of the equipment are approximately 950*850*1850mm. It is equipped with an emergency stop button. The operation is simple and safe, and the overall structure is stable, making it suitable for long-term continuous use in the workshop.

Q: What are the advantages of using equipment for inspection over manual inspection?

A: Equipment can replace manual work for high-precision appearance inspection. It can identify subtle flaws that are difficult for the human eye to detect. The inspection results are more stable and have higher consistency, which can significantly increase the product pass rate and the coverage rate of quality checks, and reduce labor costs.

Q: Is customization of solutions supported?

A: Yes. LANCE INDUSTRIAL can customize dedicated automated production line equipment based on the different appearance inspection requirements of customers' rubber and plastic products. It can achieve quantitative analysis and inspection of items such as size, appearance, color, and position.

Q: Is the detection effect of the equipment reliable?

A: The equipment is developed based on mature machine vision image processing technology. The detection imaging is clear and the judgment is stable. It has been actually applied in many customer sites and can effectively help factories maintain quality stability and increase the pass rate at the factory.