NINGBO LANCE INDUSTRIAL CO.,LIMITED is a professional supplier of Automatic Visual Inspection machines in China. To meet market demands, they have developed an Automatic visual counting and packaging machine, which can be used for the inspection and packaging of hardware, rubber and plastics, household goods, and food products, effectively improving production and quality assurance across various industries.
Automatic visual counting and packaging machines
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Parameter
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Specification
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Inspection Precision
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Up to 1μm (0.001mm) (configurable to 0.003mm for critical applications)
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Inspection Speed
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200-1200 pieces per minute (adjustable based on product size/complexity)
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Accuracy Rate
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99.99% (reduced false positives/negatives through AI learning algorithms)
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Compatible Materials
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Rubber, metal (stainless steel, aluminum), plastic, glass, and composite materials
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Defect Types Detected
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Length/height/diameter deviations, mixed materials, deformation, burrs, black spots, scratches
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Feeding Mechanism
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Vibration bowl, conveyor belt, or robotic arm (customizable)
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What are the categories of automatic visual counting and packaging machines?
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Hardware and Industrial Components Industry
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Used for counting and packaging standard parts such as screws, nuts, washers, and O-rings, emphasizing anti-interference capabilities and high stability to avoid affecting recognition accuracy due to metal reflection.
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Electronic components industry
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For tiny components such as capacitors, resistors, and connectors, the equipment must have an ultra-high resolution camera and an anti-static design to ensure accurate counting without damaging sensitive devices.
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Pharmaceutical and food industries
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It complies with GMP and food safety standards, features a stainless steel body and a detachable structure for easy cleaning and disinfection; it is commonly used for the precise packaging of products such as tablets, capsules, candies, and nuts.
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Garment accessories industry
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Specialized for packaging plastic parts such as snap fasteners, four-button snaps, and zipper pulls, the equipment is equipped with a dedicated image algorithm that can identify transparent or semi-transparent materials with an error rate as low as 0.02%.
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Daily chemical products industry
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For packaging accessories such as bottle caps, pump heads, and small brushes, attention should be paid to the neatness of the appearance and the consistency of counting to enhance the image of the end product.
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What are the advantages of the automatic visual counting and packaging machines??
High-precision recognition
Using a line scan camera or CCD vision system, the material is scanned at a rate of thousands of frames per second. Combined with a self-developed image processing algorithm, it can accurately identify the number of individuals in complex states such as overlap, tilt, and reflection, with a counting accuracy of up to 99.99% and an error as low as one ten-thousandth.
Highly efficient automated operation
Integrating functions such as vibration feeding, visual counting, automatic packaging, and sealing printing, the packaging speed is generally 40-60 bags/minute, and the high-speed model can reach more than 8,000 pieces/minute, significantly improving production line efficiency.
Strong flexibility and adaptability
It supports a variety of material types, such as screws, sealing rings, electronic components, tablets, seeds, etc. Product models can be quickly switched by simply adjusting parameters on the touch screen, making it suitable for multi-variety, small-batch production.
Intelligent protection design
For fragile materials (such as painted parts and ceramic parts), some equipment is equipped with a low-drop discharge structure and acrylic baffles to reduce collisions and friction, avoid surface damage, and ensure product yield.