Terminal Blocks Inspection Line

In the industrial automation production ,LANCE INDUSTRIAl began to consider using CCD cameras to capture images and then sending them to computers or dedicated image processing modules. Terminal Blocks Inspection Line based on pixel distribution and information such as brightness and color, they could determine size, shape, color, etc.

Send Inquiry

Product Description

LANCE INDUSTRIAL is a professional CCD automatic visual inspection machine manufacturer in China. The Terminal Blocks Inspection Line combines the speed and repeatability of computer processing with the high intelligence and abstraction capabilities of human vision. Responding to the automated inspection needs of customers in the terminal block manufacturing industry, our company developed and produced this terminal block appearance inspection machine. The Terminal Blocks Inspection Line can achieve 24-hour automated inspection, easily replacing 5-9 people. Our company has the capability to customize and produce non-standard automated equipment, providing customized automated inspection solutions for different products in various industries. If you also have related needs, please feel free to contact us to discuss cooperation!

Are you troubled by these problems?‌
Visual inspection is difficult‌	Inspection requirements are complex	Technical skills are lacking	Labor costs are too high

Function

1	Automatic feeding
2	Automatic material delivery
3	Automatic transfer
4	Automatic detection of product appearance defects
5	Automatic detection of product appearance defects
6	Automatic sorting
7	This solution is for preliminary reference only and should not be used as the basis for equipment acceptance.
8	Under the premise of ensuring detection accuracy and quality, the product detection cycle time should be ≥150 pieces/min.

Test content


OK	NG-Mixing

NG-Deformation	NG-Mixing

OK	NG-Poor electroplating

NG-Exposed copper		NG-Exposed copper

OK		NG-Damage

Application areas

Terminal Blocks Inspection Line can not only test single terminal blocks, but also various types of terminal blocks and other precision hardware components.

It is mainly used in the automated quality inspection process of the terminal block manufacturing industry. Its core function is to meet the batch detection requirements of various terminal blocks. It can inspect individual terminal blocks as well as those of multiple specifications and models. It can also be used for the appearance and size inspection of other types of precision metal parts. The equipment can seamlessly integrate into the terminal block automated production line, achieving full-process automation from material input, transportation, inspection to sorting. It is suitable for large-scale and continuous production scenarios in factories. It is particularly suitable for terminal block manufacturing enterprises that face high detection difficulty, complex detection requirements, and a shortage of technical personnel. It helps enterprises achieve standardized and automated quality control.

Product advantages

The core advantage of the Terminal Blocks Inspection Line lies in integrating the speed and repeatability of computer processing, as well as the high intelligent recognition ability of human vision. It uses a CCD camera to capture images and, through a computer or a dedicated image processing module, determines the size, shape, color, etc. of the product based on pixel distribution, brightness, color, etc. The detection is accurate and stable. It can achieve 24-hour uninterrupted automated inspection, without the need for manual supervision. A single inspection line can easily replace 5-9 manual inspectors, significantly reducing labor costs and solving problems such as low efficiency, missed detections, and inconsistent technical levels in manual inspections.

The detection efficiency is outstanding. While ensuring the detection accuracy and quality, it can detect no less than 150 pieces per minute, which can meet the quality inspection requirements for large-scale production. It can accurately identify various appearance defects such as mixed materials, deformation, electroplating defects, exposed copper, and damage, effectively improving the product qualification rate. At the same time, LANCE INDUSTRIAL has the ability to customize non-standard automated equipment, and can provide exclusive automated inspection solutions based on the detection requirements of different industries and products, providing comprehensive adaptation to customer production needs.

Hot Tags: Terminal Blocks Inspection Line, Supplier, Custom

Related Category