Stamping Parts Optical Sorting Machine

NINGBO LANCEINDUSTRIAL CO.,LIMITED integrates the research, development, production, and sales of precision metal stamping parts appearance inspection equipment. Our Stamping Parts Optical Sorting Machine combines the speed and repeatability of computer processing with the high intelligence and abstraction capabilities of human vision. The machine uses digital processing to judge dimensions, shapes, colors, and other characteristics based on pixel distribution, brightness, color, and other information, thus selecting high-quality stamping parts.

Product Parameter

Testing Cases

Below is a real-world example from Stamping Parts Optical Sorting Machine regarding a specific stamped part.meanwhile,it can inspect various shapes of metal stampings. Please feel free to learn more!

1.sample image

2.Machine details

Turntalbe Glass Plate

Data Analysis Stage

Worktop

Image Capture Stage

Feeding Stage

Vibrating Plate

3.inspection content

ORIGINAL

OK

NG-BURRS

NG-BURRS

OK

Installation Requirements for the Appearance Inspection System for Metal Stamping Parts:

1.Inspection Space: Sufficient space is required for installing the Stamping Parts Optical Sorting Machine on the production line.

2.Ambient Temperature: 0-50 degrees Celsius;

3.Air Humidity: Below 90% RH;

4.Electronic Interference: Provide a location with minimal electronic interference.

5.Power Supply: AC 220V, 50Hz, power consumption <1KVA.

Q&A

Q: What products does this equipment mainly detect and which defects can it identify?

A: The Stamping Parts Optical Sorting Machine is mainly used for the appearance inspection and sorting of metal stamping parts. It can be adapted to various shapes of metal stamping parts and is a dedicated equipment developed by Bluezhe Industry to improve the quality of stamping parts. Its core can identify various common defects such as length, width, height and diameter deviations, mix-up, deformation, burrs, black spots, scratches, etc. Based on digital processing technology, it determines the size, shape and other characteristics of the product by using information such as pixel distribution, brightness and color, and accurately screens out high-quality stamping parts, completely solving the pain points of low efficiency and missed detections or false detections in manual inspection.

Q: What are the detection accuracy and speed? What are the core parameter advantages?

A: The detection accuracy of the equipment can reach up to 1μm (0.001mm). For key pressurized parts, it can be configured at 0.003mm. The detection accuracy rate is 99.99%, which can effectively reduce false detections and missed detections. The detection speed can be adjusted between 200 and 1200 pieces per minute, and the specific speed will be flexibly adjusted according to the product size and complexity. The equipment is powered by 220V AC, 50/60Hz, compatible with global standards. The standard size is 800mm×600mm×1200mm, and can be customized according to the site limitations. The weight is approximately 150kg, and the configuration may vary, suitable for different workshop layouts.

Q: What are the installation requirements? Can the feeding method be customized?

A: The equipment installation must meet the following requirements: The production line needs to be reserved sufficient installation space, the environmental temperature should be controlled within 0-50 degrees Celsius, the air humidity should be lower than 90% RH, the installation location should minimize electronic interference as much as possible, and the power supply should use 220V AC, 50Hz, with power consumption lower than 1KVA. The feeding method is customizable. According to the customer's production line requirements, options such as vibration discs, conveyor belts, or mechanical arms can be selected. As a powerful factory, Blue Strategy Industry can provide compatibility adjustments to ensure the seamless integration of the equipment into the existing production process.