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Automotive Ceramic Parts Defect Detection System
  • Automotive Ceramic Parts Defect Detection SystemAutomotive Ceramic Parts Defect Detection System
  • Automotive Ceramic Parts Defect Detection SystemAutomotive Ceramic Parts Defect Detection System
  • Automotive Ceramic Parts Defect Detection SystemAutomotive Ceramic Parts Defect Detection System

Automotive Ceramic Parts Defect Detection System

Although ceramic parts are a relatively new material, their application is growing rapidly! Zirconia ceramics offer significant advantages in the automotive industry, as many car components are made from this material, including engines, sensors, brakes, and shock absorbers.Ceramic parts are prone to wear and scratches during production, requiring extensive manual inspection. Therefore, NINGBO LANCEINDUSTRIAL CO.,LIMITED has begun designing Automotive Ceramic Parts Defect Detection System‌ to replace manual inspection, significantly improving efficiency!

The basic requirements for automotive sensors are that they must be able to withstand the harsh environments unique to automobiles for extended periods. and a wide output range. LanceIndustrial's visual inspection equipment for ceramic parts, also known as a ceramic parts screening machine, primarily utilizes optical detection to screen for defects of various sizes and appearances, achieving significantly higher efficiency than manual methods. Our Automotive Ceramic Parts Defect Detection System can be applied to machine vision appearance inspection of ceramic parts, automatic screening of ceramic bearings, and other product appearance defect detection.

Features‌

Automated inspection, automatic loading and unloading, and automatic differentiation of various defective products.‌

Inspection accuracy can reach up to 0.003mm.

Inspection efficiency can reach 200-1200 pieces/minute.

Accuracy rate reaches 99.9%.

Automotive Ceramic Parts Defect Detection System

Production Details

Automotive Ceramic Parts Defect Detection System‌ must be clearly visible in the image to be inspected. Inspection efficiency: No less than 200 pieces per minute (depending on product feeding speed).

Automotive Ceramic Parts Defect Detection System

Turntalbe Glass Plate

Automotive Ceramic Parts Defect Detection System

‌Data Analysis Stage

Automotive Ceramic Parts Defect Detection System

Worktop

Automotive Ceramic Parts Defect Detection System

Image Capture Stage

Automotive Ceramic Parts Defect Detection System

Feeding Stage

Automotive Ceramic Parts Defect Detection System

Vibrating Plate

Testing Cases

The following is one of the solutions for inspecting the appearance defects of ceramic components using Automotive Ceramic Parts Defect Detection System. If you are interested in our equipment and machines, please feel free to contact us!

1.Sample photos:

Automotive Ceramic Parts Defect Detection System

2.Testing Content:

Serial number

characteristics

Detection method

Is it detectable?

1

Short bonded finger

Positive light

YES

2

Leaky porcelain

Positive light

YES

3

Bonded finger with burrs

Positive light

YES

4

No ring

Positive light

YES

5

Unobstructed

Positive light

YES

6

Broken porcelain

Positive light

YES

7

Dirty

Positive light

YES

8

Off-center ring

Positive light

YES

3.Sample test images:

Automotive Ceramic Parts Defect Detection System

Automotive Ceramic Parts Defect Detection System

Original

OK

Automotive Ceramic Parts Defect Detection System

Automotive Ceramic Parts Defect Detection System

NG-Unobstructed

NG-NO RING

Automotive Ceramic Parts Defect Detection System

Automotive Ceramic Parts Defect Detection System

NG-Off-center ring

NG-Bonded short

Automotive Ceramic Parts Defect Detection System

Automotive Ceramic Parts Defect Detection System

OK

NG-Dirty


Other application:

Automotive Ceramic Parts Defect Detection SystemAutomotive Ceramic Parts Defect Detection SystemAutomotive Ceramic Parts Defect Detection SystemAutomotive Ceramic Parts Defect Detection System

The Automotive Ceramic Parts Defect Detection System is developed and produced by LANCE INDUSTRIAL. It is specifically designed for the detection of zirconia ceramic parts in the automotive industry, precisely meeting the defect detection requirements during the production process of ceramic parts. It is a core equipment that replaces manual detection and improves detection efficiency.

It is mainly applied in the automotive ceramic parts manufacturing industry. The core is for the detection of zirconia ceramic materials in automotive parts, covering various ceramic components such as automotive engines, sensors, brake pads, shock absorbers, etc. It can meet the quality detection requirements for automotive sensors to withstand harsh environments for a long time.

The equipment has a wide range of application scenarios, including online full inspection of automotive ceramic parts, quality screening at the factory, incoming material inspection, etc. It can specifically achieve machine vision appearance inspection of ceramic parts, automatic screening of ceramic bearings, and appearance defect detection of various ceramic components.

The detection efficiency is no less than 200 pieces per minute. It can be flexibly adjusted according to the loading speed of the products. The maximum can reach 1200 pieces per minute. It can accurately detect various defects of ceramic parts, such as missing porcelain, broken porcelain, dirtiness, eccentricity, burrs, missing rings, etc. It is suitable for large-scale production scenarios and seamlessly integrates into the ceramic parts production line, achieving automatic loading, automatic detection, and automatic sorting of defective products, helping enterprises solve the pain points of difficult detection of wear and scratches in ceramic part production, and improving detection efficiency and product qualification rate.


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