Automobile Metal Gasket Defect Detection System

A gasket is a thin-surfaced disc with a hole in the center. It is typically used with nuts and bolts to help distribute bolt pressure and prevent the nut from loosening. Different automotive parts are equipped with metal gaskets of various shapes and styles. The Automobile Metal Gasket Defect Detection System is suitable for various metal or rubber/plastic gaskets. The LANCE INDUSTRIAL team uses a CCD camera to capture images, which are then fed into a computer or dedicated image processing module. Through digital processing, based on pixel distribution and information such as brightness and color, they determine size, shape, and color, thus giving rise to the concept of automated visual inspection technology for the automotive industry. Automated visual inspection technology for the automotive industry is an emerging testing technology built upon computer vision research.

Implementation functions and requirements

1.inspection sample

2.Test content:

Gasket:15mm (length) x 15mm (width) x 1mm (height)

3.Test image results :

OK

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3.Working principle：

LANCE INDUSTRIAL's Automobile Metal Gasket Defect Detection System converts the captured product into an image signal, which is then transmitted to a dedicated image processing system. Based on pixel distribution, brightness, color, and other information, this signal is converted into a digital signal. The image system then performs various calculations on these signals to extract the target's features. Based on the judgment results, it controls the on-site equipment. Our equipment is a valuable mechanism suitable for production, assembly, or packaging. It has immeasurable value in detecting defects and preventing defective products.

Q&A

Question: What products does the Automobile Metal Gasket Defect Detection System mainly detect, and which types of gaskets is it suitable for?

Answer: This device is specifically designed for the detection of automotive gasket components. It is mainly used to detect various types of automotive metal gaskets, and it is also compatible with various rubber and plastic automotive gaskets. It can meet the detection requirements for various shapes and styles of gaskets needed by different automotive components, and is widely used in domestic and foreign automotive component manufacturing enterprises.

Question: What kinds of defects can the equipment detect in the automotive metal gaskets?

Answer: The equipment can precisely detect common defects such as cracks, burrs, and stains on automotive metal gaskets, all using top-side direct light detection method. Taking a 15mm×15mm×1mm-sized gasket as an example, it can clearly capture various appearance defects, ensuring that defective products can be accurately identified and helping to improve the quality of automotive gaskets.

Question: How does the Automobile Metal Gasket Defect Detection System work?

Answer: The equipment captures the image of the gasket using a CCD camera and transmits it to a dedicated image processing module. After digital processing, it determines the size, shape and color of the gasket based on pixel distribution, brightness, color and other information, extracts product features and controls the on-site equipment to complete the detection and sorting. The detection process is standardized and the results are reliable, meeting the strict quality inspection standards of the automotive industry.‌