Standard CCD Automatic Visual Inspection Machine

LANCE INDUSTRIAl is a professional CCD automatic visual inspection machines manufacturer and supplier in China. Standard CCD Automatic visual inspection machine combines advanced machine vision technology with powerful mechanical automation to detect various sizes, surface defects, and material integrity in different industries. By replacing manual inspection with AI-driven analysis, this system ensures consistent accuracy while significantly reducing labor costs and production downtime. We bridge the gap between design and execution, ensuring that advanced technology is seamlessly integrated into your workflow.

Product Parameter

Product Feature And Application

Applications:‌

Standard CCD Automatic Visual Inspection Machine, relying on mature machine vision and automation technologies, provides a stable and reliable full-process quality control solution for precision component manufacturing, covering high-demand detection scenarios across various industries. In the electronics manufacturing sector, it can conduct scratch, misalignment, and size deviation inspections on small components such as mobile phone connectors and buttons, ensuring the assembly accuracy of 3C products; in the automotive component section, it can accurately verify the screw threads, deformation of rubber seals, and sealing defects of the components, meeting the strict reliability standards of the automotive industry; in medical device production, it can achieve size accuracy verification of surgical instruments and integrity detection of sterile packaging, complying with the compliance requirements of the medical industry; in the consumer goods sector, it can efficiently identify surface flaws and assembly defects for products such as plastic shells of household appliances and metal fasteners; in the industrial general component field, it can perform mixed material sorting and appearance defect screening for bearings, gears, and gaskets, replacing manual labor to achieve large-scale, highly consistent quality control.

Production Details

Standard CCD automatic visual inspection machine can achieve a core detection accuracy of 1 μm (0.001mm), and in key scenarios, it can be configured to 0.003mm. The detection speed ranges from 200 to 1200 pieces per minute. It can be flexibly adjusted according to the product size and complexity, balancing efficiency and accuracy. The entire machine adopts diversified loading methods such as vibration discs, conveyor belts, or mechanical arms, suitable for different shapes and fragile parts. The workpieces are smoothly transported through glass turntables or linear conveyor belts, combined with anti-vibration structures and ring-shaped LED lights, ensuring clear images during high-speed operation.

Equipped with a 5 million pixel industrial camera and self-developed visual algorithms, it can accurately identify defects such as size deviations, mix-ups, deformations, burrs, black spots, scratches, etc. Through PLC logic control of pneumatic actuators, it can precisely remove defective products and smoothly send qualified products to the next process. The equipment uses a 220V AC universal power supply, with a standard size of 800mm × 600mm × 1200mm, and weighs approximately 150kg. It can be customized according to the on-site space to meet the deployment requirements of different production environments. With stable performance and high cost-effectiveness, it helps enterprises reduce labor costs and improve production yield.

Turntalbe Glass Plate

‌Data Analysis Stage

Worktop

Image Capture Stage

Feeding Stage

Vibrating Plate

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