Stamping Parts CCD Automatic Visual Inspection Machine

NINGBO LANCE INDUSTRIAL CO.,LIMITED performs various calculations on these signals to extract the target's features, such as area, quantity, position, and length.Stamping Parts CCD Automatic visual inspection machine uses an industrial camera to convert the target to be inspected into an image signal. Based on pixel distribution and information such as brightness and color, it is converted into a digital signal.

Product Parameter

Stamping Parts CCD Automatic visual inspection machine‌ provided by our company,equires all items to be clearly visible under image quality before inspection. Inspection efficiency: no less than 60 pieces per minute (depending on product feeding speed).

inspection case

1.sample picture

2.inspection content:

3.Sample iinspection images:

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If you are also manufacturing stamped metal parts and want to improve production efficiency, sort out defective products, and reduce production costs, please feel free to contact us.

Let Stamping Parts CCD Automatic visual inspection machine replace human eyes and help you inspect defective products on the production line, picking out those with flaws, defects, scratches, and other defects.We can provide solutions for you and design suitable stamping machines for your needs.

Product Advantages

The Stamping Parts CCD Automatic visual inspection machine has a maximum detection accuracy of up to 1 μm. Key workpieces can be configured at 0.003 mm. The detection accuracy rate is 99.99%, effectively reducing false detections and omissions. The detection speed can be adjusted between 200 and 1200 pieces per minute. The regular detection efficiency is not lower than 60 pieces per minute. It can be flexibly adjusted according to product size and complexity, and is suitable for different batch production needs.

The application range is wide. It can detect stamping parts made of rubber, metal, plastic, glass and composite materials. It can accurately identify various defects such as length, width, height and diameter deviations, mixtures, deformations, burrs, black spots, scratches, etc. It can also detect special defects such as multiple milling planes, missing milling planes, missing milling holes, and missing tapping. The loading method supports custom vibration discs, conveyor belts, and mechanical arms. The power supply is compatible with global 220V AC and 50/60Hz standards. The standard size is 800mm × 600mm × 1200mm. It can be customized according to site limitations. The weight is approximately 150kg. It operates stably and is easy to maintain.

Application Scenario

The Stamping Parts CCD Automatic Visual Inspection Machine is mainly used in the manufacturing industry of stamped parts. Its core function is to adapt to the automatic quality inspection process of various types of metal, rubber, plastic, etc. stamped parts. It is widely used in scenarios such as online full inspection of the stamped part production line, quality screening at the factory exit, incoming material inspection, etc. It can be adapted to various products including stainless steel, aluminum stamped parts, and plastic stamped parts, and is particularly suitable for stamping part manufacturing enterprises that need to improve production efficiency, sort out defective products, and reduce production costs. The equipment can seamlessly integrate into the existing production line, achieving full automation of loading, inspection, and sorting, replacing manual inspection, solving the problems of low human efficiency and inconsistent quality, and helping enterprises achieve standardized quality control.

Q&A

Question: What specific defects can be detected for stamped parts, and what detection method is used?

Answer: The Stamp Parts CCD Automatic Visual Inspection Machine can detect common defects such as length, width, height and diameter deviations, mix-up, deformation, etc. It can also detect special defects such as multiple milling planes, missing milling planes, missing milling holes, and missing tapping, all using normal light detection methods. Before the inspection, it is necessary to ensure that the image of the inspected workpiece is clear and visible to ensure the accuracy and reliability of the inspection results, and to effectively eliminate various defective products.

Question: Can the loading method and size be customized?

Answer: Yes, they can be customized. The loading method offers three options: vibration disc, conveyor belt, and mechanical arm. It can be adapted to the customer's production line requirements. The standard size of the equipment is 800mm × 600mm × 1200mm, with a weight of approximately 150kg. The size and configuration can be flexibly adjusted according to the restrictions of the workshop site to meet the actual production needs of the customer.

Question: Can the detection accuracy and speed be adjusted?

Answer: The detection accuracy of the Stamping Parts CCD Automatic Visual Inspection Machine can reach up to 1 μm. For key components, it can be configured to 0.003 mm. The detection speed can be adjusted between 200 and 1200 pieces per minute. The regular detection efficiency is not lower than 60 pieces per minute. Specific adjustments can be made flexibly according to product size, complexity, and loading speed, taking into account both accuracy and efficiency.